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Identification & Functionality
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Features & Benefits
Applications & Uses
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- Applications
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- Application
Aegis® PIR-H135ZP is a high viscosity, nylon 6 extrusion grade homopolymer for cast and blown film applications.
Properties
- Physical Form
- Typical Properties
Value Units Test Method / Conditions Density 1.13 g/cm³ ASTM D-792 Extractable Content max. 0.8 % SOP-702-307 Melt Flow Rate (at 235°C/1.0 kg or 455°F/1.0 kg) 1.2 g/10 min ASTM D-1238 Melting Point 220 (428) ºC (ºF) ASTM D-3418 Moisture (24 Hour) 1.6 % ASTM D-570 Moisture (50% RH) 2.7 % ASTM D-570 Moisture (Saturation) 9.5 % ASTM D-570 RV (at 96% Sulfuric Acid) 3.75 - - Viscosity (FAV) 135 - ASTM D-789 - Molded Properties
Value Units Test Method / Conditions Flexural Modulus - MD* (at 73°F (22.7°C) 2610 MPa ASTM D-790 Flexural Modulus - MD* (at 73°F (22.7°C) 100 MPa ASTM D-790 Heat Deflection Temperature - MD* (at 73°F ( 23°C)) 55 (131) ºC (ºF) ASTM D-648 Notched Izod - MD* (at 73°F (23°C)) 60 J/m ASTM D-256 Tensile Modulus - MD* (at 73°F (23°C)) 2630 MPa ASTM D-882 Tensile Strength - MD* (at 73°F (23°C)) 80 MPa ASTM D-882 Yield Elongation - MD* (at 73°F (23°C), 0% RH) 4.1 % ASTM D-882 - Mechanical Properties (Film)
Value Units Test Method / Conditions Elmendorf Tear Strength - MD* (at 23°C (73°F)) 860 N ASTM D-1922 Elmendorf Tear Strength - TD* (at 23°C (73°F)) 990 N ASTM D-1004 Elongation - MD* (at 23°C (73°F)) 330 % ASTM D-882 Elongation - TD* (at 23°C (73°F)) 330 % ASTM D-882 Graves Tear - MD* (at 73°F (23°C)) 2170 N ASTM D-1004 Graves Tear - TD* (at 73°F (23°C)) 2380 N ASTM D-882 Puncture Index - MD*(at 73°F (23°C)) 470 gm/mil ASTM D-5478 Puncture Strength - MD* (at 73°F (23°C)) 1050 grams ASTM D-5478 Tensile Modulus - MD* (at 73°F (23°C)) 660 MPa ASTM D-882 Tensile Modulus - TD* (at 73°F (23°C)) 640 MPa ASTM D-5478 Tensile Strength - MD* (at 73°F (23°C)) 90 MPa ASTM D-882 Tensile Strength - TD* (at 73°F (23°C)) 90 MPa ASTM D-882 Tensile Yield - MD* (at 73°F (22.7°C), 50% RH) 30 MPa ASTM D-882 Tensile Yield - TD* (at 73°F (22.7°C), 50% RH) 30 MPa ASTM D-882 - Gas Barrier Properties
Value Units Test Method / Conditions Carbon Dioxide Permeability (at 23°C (73°F), 0% RH) 72.8 (4.6) cc.25μm/m²/day (cc.mil/100 in²/day) - Nitrogen Permeability 14.0 (0.9) cc.25μm/m²/day (cc.mil/100 in²/day) - Oxygen Permeability 40.3 (2.6) cc.25μm/m²/day (cc.mil/100 in²/day) D-3958 Water Vapor Permeability (at 100°F (38°C), 100% RH ) 992 (64) gm.25μm/m²/day (gm.mil/100 in²/day) F-1249 - Moisture Properties
Value Units Test Method / Conditions Moisture Content max. 0.08 % ASTM D-6869 - Note
Aegis® PIR-H135ZP combines the strength, toughness and thermoforming of nylon 6 with excellent heat, chemical and abrasion resistance. It also meets the food contact materials requirements of US FDA regulation 21 CFR 177.1500 as well as EU Directive 2011/10/EC.
- Note
*Note: MD = Machine Direction and TD = Traverse Direction. Test samples obtained from 2-mil thick unoriented cast film.
- Note for Mechanical Properties
Processing conditions for test specimens: melt temperature = 240ºC (464ºF); mold temperature = 80ºC (176ºF).
Regulatory & Compliance
- Certifications & Compliance
Technical Details & Test Data
- Extrusion Guidelines
Melt Viscosity vs. Temperature
Melt Temperature: 220°C (428°F)
Melt Temperature Range: 232°C (450°F) to 271°C (520°F).
Two key factors affect the melt viscosity (stiffness or fluidity of the melt) :
1. The molecular weight (Mw) of the resin: Higher Mw resins will have a higher melt viscosity than lower Mw resins.
2. Temperature of the melt for any given Mw resin: Higher process temperatures will provide a more fluid melt viscosity
than lower process temperatures.Typical Barrel Profile for Cast Films
Barrel: 230-260°C (446-500°F)
Adapter: 260-266°C (500-510°F)
Die: 260°C (500°F)
Process Melt Temperature: 260-270°C (500-518°F)Typical Barrel Profile for Tubular (Blown) Films
Barrel: 246-254°C (474-490°F)
Adapter: 260°C (500°F)
Die: 254°C (490°F)
Process Melt Temperature: 254-260°C (490-500°F)Screw Parameters
Metering Section: 40%
Transition Section: 3 to 4 flights
Feed Section: Balance of screw length
Compression Ratio: 3.5:1 to 4.0:1
L/D Ratio: 24:1Metering Section Flight Depth
Screw Diameter Recommended Depth 1" 0.055" 1.5" 0.060" 2" 0.070" 2.5" 0.080" 3.5" 0.100" 4.5" 0.115" 6" 0.135"
Storage & Handling
- Processing Guidelines
Material Handling
Aegis® PIR-H135ZP is supplied in sealed containers and drying prior to processing is not required. However, higher moisture is the primary cause of processing issues. If drying becomes necessary, a dehumidifying or desiccant dryer operating at 80°C (176°F) is recommended. Drying time is dependent on moisture level. More information about safe handling procedures can be obtained by requesting the Safety Data Sheet.